Steam Trap Jacket | Smart Jackets | Jereco Singapore Pte Ltd

New safety regulations imposed by Ministry of Manpower (MOM) for engineers in Singapore.
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SMART JACKETS

DESIGNED WITH A BUILT-IN TEMPERATURE MONITORING SYSTEM, SMART JACKETS ARE DESIGNED FOR SPECIFIC COMPONENTS.                         (VALVES, PIPES, TURBINES AND ETC) ENSURING THE PERFECT FIT AND MAXIMUM PERFORMANCE EVERY TIME. 

JERECO THERMAXX SMART JACKETS COME WITH THE FOLLOWING SPECIAL FEATURES. 

FEATURES

  • INSTALLS IN MINUTES 
  • ZERO INFRASTRUCTURE MODIFICATIONS NEEDED 
  • NO WIRES 
  • NON-INVASIVE 
  • CUSTOMIZABLE JACKETS CAN BE CUSTOM-MADE TO CLIENT REQUIREMENTS 
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THERMAXX SMART JACKETS

Patented Measurement & Verification Insulation Jackets.


Download Smart Jacket Brochure

Smart jackets are a revolutionary new form of insulation with an integrated wireless temperature monitoring system for steam components. Using smart jackets, you can insulate steam components, document energy savings, remotely monitor component health, and receive alerts via phone or email – all with a single intelligent solution.

MONITOR INSULATION ENERGY SAVINGS & MORE

Capture, view, and store real-time data on savings and status such as:

  • Energy retained by Smart Jackets
  • System-wide and individual component reports
  • Inside jacket temperature
  • Outer jacket (touch) temperature
  • Ambient room or steam vault temperature
  • Component temperature

RECEIVE ALERTS ON TEMPERATURE CHANGES

Steam Trap Failure Alert


If undetected, a single unmonitored steam trap failure can cost you thousands of dollars.Regular maintenance checks inside steam vaults can be costly, especially if limited spaces or road closures are involved. Our smart jackets can become an integral member of your maintenance team by alerting you of significant temperature fluctuations.

HOW IT WORKS

A user-friendly dashboard interface enables you to configure email and text message warnings to be sent when the temperatures of the sensors you select fall outside the range you specify.

The dashboard is hosted on a cloud server, making it accessible from any location with Internet connectivity. Monitoring steam traps has never been simpler!

PRODUCT COMPONENT DETAILS

Smart Sensor: Gateway

The smart sensor gateway communicates wirelessly with smart sensor nodes, logging and transmitting readings to the web-based portal through the internet. They come with standard cellular connectivity. Gateways can be configured to communicate with an existing in-house monitoring system or with an in-house internet connection.

Power110 VAC with plug (NEMA 5-15P) standard
110 VAC prepared for hardwiring optional
Internet ConnectionCellular (standard) – Verizon, T-Mobile, or AT&T Custom options for Ethernet / WiFi / Satellite
Wireless Protocol900 MHz (902-928 MHz) IEEE 802.15.4
Maximum # of SensorsUnlimited (within range)
Housing Size10.44” x 9.27” x 4.82” (H x W x D)
Housing Temp. Rating-4F (-20°C) to 140°F (60°C)
Custom options for operation below -4F (20°C)
Housing Env. RatingIP66 / NEMA 4X


Smart Sensor: Node

SmartSensor Node
The smart sensor [node] measures component temperatures within insulation, along with surface and ambient temperatures. This information is wirelessly transmitted via the smart sensor gateway to the cloud for easy access and allows the end user to monitor, analyze and report on temperatures and verify energy savings.

Power2×1.5V (2xAA Alkaline), 3+ year operational life
Outputs3x Thermocouple (Type-K) Temperature
Output IntervalOnce per 30 minutes
Wireless Protocol900 MHz (902-928 MHz) IEEE 802.15.4
Wireless Range60′-100′ depending on density of environment
Thermocouple Range32°F (0°C) to 500°F (260°C) standard
Custom options available for extended range
Housing Temp. Rating-4°F (-20°C) to 130°F (54°C) standard
-22°F (30°C) to 180°F (80°C) custom
Housing Env. RatingIP67 (dust-proof & waterproof)

THERMAXX SMART JACKETS CASE STUDY

The 19-story Interchurch Center on Manhattan’s Upper West Side houses the offices of religious and community organizations. The Center’s mission is to provide a working environment that promotes a sense of community and respect for diverse religious views. In an effort to make operations more sustainable, the Center took advantage of Con Edison’s Commercial & Industrial Energy Efficiency Program, which provides lucrative incentives for high-efficiency equipment upgrades and pays up to half the cost of a comprehensive energy audit.

The Center called upon insulation and steam specialist, Thermaxx LLC to install custom-made, removable insulation jackets to prevent the loss of heat from HVAC components including boilers, tanks, and steam traps. Wireless steam trap monitoring was also installed, enabling the engineers to view trap temperatures via the Web. Alerts will be sent via text message and e-mail if a trap begins to malfunction, preventing costly repairs.

Upgrades
Total Cost$99,300
Con Edison Incentive Payment$63,700
Cost to Customer$35,600
Payback Period1 year
Estimated Annual Savings
Energy Consumption Savings39,000 therms
Annual Savings$48,700

Estimated Annual Energy Cost Savings: $48,700!

A ONE-OF-A-KIND PRODUCT

A Thermaxx Smart Jacket: Wireless Steam Trap Monitoring System


Our Smart Jackets are genuinely unique due to our exclusive partnership with Embedded Energy Technology.

Remote Monitoring: Access a dashboard on the cloud to view data from all sensors. Obtain email and mobile alerts.

Simple to Remove: Our Smart Jackets are simple to install and remove. In 3 to 5 minutes, almost all of our smart jackets are ready for your specific need, be it installation or removal for maintenance.

Jereco Guarantee: 5-year guarantee on jackets and 3-year guarantee on sensors.

Looking for a smart solution for your insulation needs? We got you covered.

Contact Jereco today! We look forward to discussing and understanding your insulation needs so we can find the best smart solution for you.